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Commercial Kitchen & Multi-Discipline Plan Review: 284 Issues Found

An anonymized plan review of a commercial kitchen renovation uncovered 284 coordination and code issues across architectural, structural, MEP, fire protection, and life safety—before permit.

284
Issues found
8
Disciplines
6
Codes referenced
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Key findings

Drawing Index Audit: 54 missing, 41 mismatched out of 113 sheets

Unspecified

Critical

113 index entries | 18 perfect matches | 41 mismatched | 54 missing Mismatched (41): G0.01: Expected: INDEX OF DRAWINGS | Actual: INDEX OF DRAWINGS PROJECT DESCRIPTION (p2) G0.03: Expected: ADA | Actual: ACCESSIBILITY NOTES ADA STANDARDS (p4) G0.04: Expected: ADA | Actual: ACCESSIBILITY NOTES ADA STANDARDS (p5) G0.05: Expected: CODE ANALYSIS, OCCUPANCY CALCS, PHASING DIAGRAM | Actual: CODE ANALYSIS OCCUPANCY CALCULATIONS PHASING DIAGRAM (p6) G0.06: Expecte

Double Egress Doors Do Not Provide Minimum 32-Inch Clear Width

Architectural

Critical

The floor plan designates several egress doorways as '60" ELIASON DOORS' (e.g., doors 002, 004, and 006). A 60-inch double door pair without a mullion consists of two 30-inch leaves. The building code requires that for double door openings, at least one leaf must provide a minimum clear opening width of 32 inches. A 30-inch leaf cannot physically provide a 32-inch clear opening.

60-inch Double Doors Fail Minimum 32-inch Clear Opening Requirement

Architectural

Critical

The floor plan specifies 60-inch total width double swinging doors in several egress pathways (e.g., exiting DISHROOM 102 and MARKET DRY 111). A 60-inch double door comprises two 30-inch leaves. The IBC requires that for double doors without a mullion, at least one leaf must provide a minimum clear opening width of 32 inches. A 30-inch leaf mathematically cannot meet this minimum clear width requirement.

60-Inch Double Egress Doors Fail to Provide 32-Inch Minimum Clear Width Per Leaf

Architectural

Critical

The floor plan designates multiple interior doorways as '60" ELIASON DOORS', which are double-leaf swinging impact doors. IBC Section 1010.1.1 requires that for swinging double doors without a mullion, at least one leaf must provide a minimum clear opening width of 32 inches. A 60-inch double door opening consists of two nominal 30-inch leaves. Factoring in door thickness and hinges, it is mathematically impossible for either leaf to provide the required 32-inch clear opening width.

3-Hour Rated Wall Assembly Specified with Insufficient GWB Layers

Architectural

Critical

The wall enclosing the Main Switchgear is labeled "3 HOUR WALL (RETROFIT)" and is detailed with the wall tag "3 3 TD G1". According to the Partition Key & Types schedule, the "G1" finish designates "1 LAYER OF 5/8\\" GYPSUM WALL BOARD TYPE 'X' FIRECODE". A single layer of 5/8-inch Type X gypsum board on a metal stud partition is physically incapable of achieving a 3-hour fire-resistance rating.

Tack Welded Exterior Door Creates False Egress Hazard

Architectural

Critical

Keynote 6 indicates that an existing exterior door is scheduled to remain in place but will be locked and "TACK WELD SHUT". According to IBC 1010.1, doors provided for egress purposes—even those in numbers greater than required by the code—must fully comply with the section's egress requirements. By leaving the door visible and in place, it is recognizable as a means of egress door. However, welding it shut completely prevents the door from opening, directly violating the requirement in Se

Invalid Prescriptive Modification of UL Fire-Rated Assembly

Architectural

Critical

The drawings specify creating a 3-hour rated interior partition by taking an existing 1-hour UL #U419 assembly and prescriptively adding two additional layers of 5/8" Firecode 'C' gypsum wallboard to each side. The detailing explicitly states it "AMENDS EXISTING #U419 ASSEMBLY TO 3 HOUR WALL". According to IBC Section 703.2.1, the fire-resistance rating of building assemblies must be determined by the test procedures set forth in ASTM E119 or UL 263. A listed UL assembly cannot be field

Rated Wall to Deck Joints Specify Sound Caulk Instead of Fire-Resistant Joint System

Architectural

Critical

Details 3B and CC on the drawing depict top-of-wall connections for "RATED WALL TO DECK" conditions. The annotations explicitly instruct to "SEAL AIR/LIGHT TIGHT TO STRUCTURE W/ SOUND CAULK". However, IBC Section 715.3 requires that joints installed in or between fire-resistance-rated walls and floor/ceiling or roof/ceiling assemblies be protected by an approved fire-resistant joint system designed to resist the passage of fire for a time period not less than the required fire-resist

Impossible Soil Bearing Capacity Specified (2000 PSI Exceeds Code Max)

Structural

Critical

The drawing specifies 'MIN 2000 PSI BEARING' for the compacted fill at the new footings. This equates to 288,000 PSF, which massively exceeds the maximum allowable presumptive load-bearing values in IBC Table 1806.2 (e.g., 12,000 PSF for bedrock, 2,000 PSF for sand). IBC 1806.2 prohibits exceeding these tabular values without approved substantiating data.

Low Wall Steel Brace Base Plate Lacks Out-of-Plane Moment Resistance

Structural

Critical

The base plate for the low wall steel brace is detailed as 3" wide by 9" long with only two anchor bolts placed along its 9" length. Because this 9" plate must physically fit within the 3 5/8" or 6" metal stud wall cavity shown in the partition section, the bolts must be oriented parallel to the wall. Placing the two anchor bolts in a line parallel to the wall creates a pinned connection in the transverse (out-of-plane) direction. This provides zero moment resistance against la

Issue categories

Architectural
Plan review findings for Architectural discipline.
Civil
Plan review findings for Civil discipline.
Electrical
Plan review findings for Electrical discipline.
Fire Protection
Plan review findings for Fire Protection discipline.
Mechanical
Plan review findings for Mechanical discipline.
Plumbing
Plan review findings for Plumbing discipline.
Structural
Plan review findings for Structural discipline.
Unspecified
Plan review findings for Unspecified discipline.

More example findings

Drawing Index Audit: 54 missing, 41 mismatched out of 113 sheets
Unspecified
Critical

Summary: 113 index entries | 18 perfect matches | 41 mismatched | 54 missing Mismatched (41): G0.01: Expected: INDEX OF DRAWINGS | Actual: INDEX OF DRAWINGS PROJECT DESCRIPTION (p2) G0.03: Expected: ADA | Actual: ACCESSIBILITY NOTES ADA STANDARDS (p4) G0.04: Expected: ADA | Actual: ACCESSIBILITY NOTES ADA STANDARDS (p5) G0.05: Expected: CODE ANALYSIS, OCCUPANCY CALCS, PHASING DIAGRAM | Actual: CODE ANALYSIS OCCUPANCY CALCULATIONS PHASING DIAGRAM (p6) G0.06: Expecte

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Double Egress Doors Do Not Provide Minimum 32-Inch Clear Width
Architectural
Critical

Summary: The floor plan designates several egress doorways as '60" ELIASON DOORS' (e.g., doors 002, 004, and 006). A 60-inch double door pair without a mullion consists of two 30-inch leaves. The building code requires that for double door openings, at least one leaf must provide a minimum clear opening width of 32 inches. A 30-inch leaf cannot physically provide a 32-inch clear opening.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

60-inch Double Doors Fail Minimum 32-inch Clear Opening Requirement
Architectural
Critical

Summary: The floor plan specifies 60-inch total width double swinging doors in several egress pathways (e.g., exiting DISHROOM 102 and MARKET DRY 111). A 60-inch double door comprises two 30-inch leaves. The IBC requires that for double doors without a mullion, at least one leaf must provide a minimum clear opening width of 32 inches. A 30-inch leaf mathematically cannot meet this minimum clear width requirement.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

60-Inch Double Egress Doors Fail to Provide 32-Inch Minimum Clear Width Per Leaf
Architectural
Critical

Summary: The floor plan designates multiple interior doorways as '60" ELIASON DOORS', which are double-leaf swinging impact doors. IBC Section 1010.1.1 requires that for swinging double doors without a mullion, at least one leaf must provide a minimum clear opening width of 32 inches. A 60-inch double door opening consists of two nominal 30-inch leaves. Factoring in door thickness and hinges, it is mathematically impossible for either leaf to provide the required 32-inch clear opening width.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

3-Hour Rated Wall Assembly Specified with Insufficient GWB Layers
Architectural
Critical

Summary: The wall enclosing the Main Switchgear is labeled "3 HOUR WALL (RETROFIT)" and is detailed with the wall tag "3 3 TD G1". According to the Partition Key & Types schedule, the "G1" finish designates "1 LAYER OF 5/8\\" GYPSUM WALL BOARD TYPE 'X' FIRECODE". A single layer of 5/8-inch Type X gypsum board on a metal stud partition is physically incapable of achieving a 3-hour fire-resistance rating.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Tack Welded Exterior Door Creates False Egress Hazard
Architectural
Critical

Summary: Keynote 6 indicates that an existing exterior door is scheduled to remain in place but will be locked and "TACK WELD SHUT". According to IBC 1010.1, doors provided for egress purposes—even those in numbers greater than required by the code—must fully comply with the section's egress requirements. By leaving the door visible and in place, it is recognizable as a means of egress door. However, welding it shut completely prevents the door from opening, directly violating the requirement in Se

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Invalid Prescriptive Modification of UL Fire-Rated Assembly
Architectural
Critical

Summary: The drawings specify creating a 3-hour rated interior partition by taking an existing 1-hour UL #U419 assembly and prescriptively adding two additional layers of 5/8" Firecode 'C' gypsum wallboard to each side. The detailing explicitly states it "AMENDS EXISTING #U419 ASSEMBLY TO 3 HOUR WALL". According to IBC Section 703.2.1, the fire-resistance rating of building assemblies must be determined by the test procedures set forth in ASTM E119 or UL 263. A listed UL assembly cannot be field

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Rated Wall to Deck Joints Specify Sound Caulk Instead of Fire-Resistant Joint System
Architectural
Critical

Summary: Details 3B and CC on the drawing depict top-of-wall connections for "RATED WALL TO DECK" conditions. The annotations explicitly instruct to "SEAL AIR/LIGHT TIGHT TO STRUCTURE W/ SOUND CAULK". However, IBC Section 715.3 requires that joints installed in or between fire-resistance-rated walls and floor/ceiling or roof/ceiling assemblies be protected by an approved fire-resistant joint system designed to resist the passage of fire for a time period not less than the required fire-resist

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Impossible Soil Bearing Capacity Specified (2000 PSI Exceeds Code Max)
Structural
Critical

Summary: The drawing specifies 'MIN 2000 PSI BEARING' for the compacted fill at the new footings. This equates to 288,000 PSF, which massively exceeds the maximum allowable presumptive load-bearing values in IBC Table 1806.2 (e.g., 12,000 PSF for bedrock, 2,000 PSF for sand). IBC 1806.2 prohibits exceeding these tabular values without approved substantiating data.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Low Wall Steel Brace Base Plate Lacks Out-of-Plane Moment Resistance
Structural
Critical

Summary: The base plate for the low wall steel brace is detailed as 3" wide by 9" long with only two anchor bolts placed along its 9" length. Because this 9" plate must physically fit within the 3 5/8" or 6" metal stud wall cavity shown in the partition section, the bolts must be oriented parallel to the wall. Placing the two anchor bolts in a line parallel to the wall creates a pinned connection in the transverse (out-of-plane) direction. This provides zero moment resistance against la

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Structural RTU Supports Bearing Directly on Steel Deck Flutes
Structural
Critical

Summary: Details 6 and 7 show C6x8.2 structural channels supporting a new rooftop unit, with explicit instructions to "INSTALL ABOVE EXIST. DECK, FLANGES BEAR IN DECK FLUTES". IBC Section 1604.2 requires structures to safely support factored loads without exceeding strength limit states, and Section 2208.1 requires steel decks to comply with SDI standards. Corrugated light-gauge steel roof decking is not designed to support heavy concentrated bearing loads directly on its flutes from structural cha

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Invalid Welded Connection Specified for Wood Member (WD 4X4)
Structural
Critical

Summary: Details 1 and 2 specify a "WD 4X4" member with an adjacent welding symbol calling for "1/8 2" and "1/8 2" welds "TYP. AT TRUSS TOP CHORD". Wood is a non-metallic material that cannot physically be welded. This violates IBC Section 1604.1, which mandates that parts of structures be designed and constructed using permitted methods according to the applicable material chapters. Furthermore, it conflicts with Sections 2201.4 and 2301.1, which dictate that steel connections an

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Type I Hood Clearance Extension Conflict (14" vs 18" Minimum)
Architectural
Critical

Summary: The CEILING SCHEDULE for the 'SSP' (Kitchen Hood Location) specifies a '14" MIN EXTENSION' of the stainless steel panel from the hood. However, this contradicts General Note 3, which cites the building code (IMC 507.2.6 Exception) requiring the smooth, noncombustible material to extend 'not less than 18 inches in all directions from the hood' to waive standard clearance to combustibles. Specifying a 14-inch minimum allows an installation that directly violates the 18-inch code minimum.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Undersized Transformer for 90A Sealing Equipment
Electrical
Critical

Summary: The equipment schedule indicates the MULTIVAC TX720 sealer requires a power drop of 208V, 3-phase at 90 Amps. The apparent power required for this load is approximately 32.4 kVA (208V × 90A × 1.732). However, the electrical remarks specify a 'TRANSFORMER 208V TO 220V 15kW'. A 15kW transformer is severely undersized (providing less than half the required capacity) for a 90A load.

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

Automatic Sprinkler Protection Impaired by Ceiling Demolition Without Alteration
Fire Protection
Critical

Summary: The architectural demolition notes instruct the removal of "ALL SUSPENDED CEILING TILES/GRID/TRIM AND GYPSUM CEILINGS" (Note 8) while explicitly directing the contractor to "RETAIN EXISTING SPRINKLER SYSTEM" and "NOT DAMAGE EXISTING SPRINKLER PIPING AND HEADS" (Note R3). Removing the ceiling layer without modifying the sprinkler system leaves the existing sprinkler heads suspended in mid-air below the new exposed structural deck, rendering the system incapable of properly colle

Why it matters: Addressing this issue before construction prevents costly rework and ensures code and coordination compliance.

Suggested next step: Review drawings and specifications to resolve this conflict before construction begins.

RFI draft: Please clarify this issue with the design team.

This is an anonymized example. Findings shown are excerpts for illustration. Actual project details have been modified to protect client confidentiality.

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