Back to Case Studies
Railroad BridgeInfrastructureUPRR

112 Issues Found in Railroad Bridge Plans—Including Critical Structural Conflicts

Impossible anchor bolt geometry, drilled shaft cover deficiencies, bolt specification contradictions, and unpopulated Bill of Material—surfaced before construction.

112
Issues Found
AREMA
Standards Referenced
7
Critical Issues

The Project

A major railroad bridge project involving drilled shaft foundations, secant walls, structural steel girders, and multiple retaining walls. InspectMind performed a comprehensive cross-check of the 49-sheet drawing set against project specifications, identifying critical conflicts between drawings and specs, impossible geometric conditions, and fundamental documentation gaps that would have caused construction delays and costly RFIs.

AREMAUPRR GuidelinesAASHTOASTM F3125Cooper E80

Sample Findings

CriticalImpossible Anchor Bolt Geometry

Anchor bolt length of 1'-6" equals embedment depth of 1'-6"—zero projection available for bearing assembly, yet detail shows bolt projecting through masonry plate, washer, and nut.

CriticalBolt Specification vs Installation Method Conflict

Drawing specifies ASTM F1852 twist-off bolts, but spec requires F3125 with turn-of-nut tightening. F1852 bolts cannot be installed using turn-of-nut method.

CriticalDrilled Shaft Clear Cover Deficiency (3" vs 5")

Multiple sheets show 3" clear cover for drilled shafts, but specification requires 5" minimum. This 2" deficiency affects all foundation elements.

CriticalBill of Material Shows Zero Quantities

All pay items (concrete, reinforcement, drilled shafts) show quantity of zero. This is an unpopulated template that prevents bidding and procurement.

HighCompaction Method Contradiction (Standard vs Modified Proctor)

Drawing requires 95% Standard Proctor; spec requires 100% Modified Proctor near abutments. These are fundamentally different test methods with different compaction energy.

HighTIP Wire Count Cannot Form Pairs (5 Total)

Drawing specifies 5 thermal wires for TIP testing, but spec requires wires "in pairs." An odd number cannot form complete pairs for cage eccentricity detection.

Issue Categories

Structural & Foundations

Drilled shaft cover, concrete strength, anchor embedment issues

Fastener & Connection Conflicts

Bolt specs (F1852 vs F3125), anchor geometry, installation methods

Specification Contradictions

Compaction, galvanizing, epoxy, lifting hook, and splice conflicts

Documentation & Coordination

Zero BOM quantities, missing details, incomplete references

Value Delivered

112 issues surfaced across 49-sheet drawing set
Plan vs specification conflicts systematically identified
AREMA and UPRR guideline compliance verified
Impossible geometric conditions flagged before fabrication

"The anchor bolt geometry issue alone would have stopped bearing installation. Finding 112 issues before construction started saved us from months of RFIs and field delays on a critical railroad project."

— Project Team

Want This on Your Next Set?

Fast turnaround. Prioritized issue list with code references.

5+ issues or full refund
Results in hours
Demo optional

One issue found pays for the whole check